5 Functions of Composite Disk Filter Column System

Issuing time:2021-09-17 22:34:51

Composite water filter column is no stranger to us in today's life. Disk filter benefits domains living, production, preparation, cleaning. Moreover, let's find out the basic structure of a complete Composite water filter column, which components are included, and how they are common through this article.

Disk Filter

Structure of the composite water filter column

Composite prefilter system – automatic control valve. Also, the structure of the finished composite column of disk filter consists of the following parts:

  1. First, filter column cover,
  2. Second, control valve,
  3. Additionally, filter material,
  4. Also, pipe inside the column,
  5. Moreover, pipe connecting outside the column.
  6. In addition, some filter columns also have stainless steel frames, fixed belts, column bases

Composite water filter column housing

The main component of the Composite material is a combination of the inner "base material" layer and the outer "reinforcement material" layer. In disk filter specifically the base material here is plastic (Polymer, PE, PVC ...) material.

Moreover, the reinforcement materials are glass fiber, carbon fiber, organic fiber, etc., depending on the characteristics and purposes of use. Furthermore, filter columns common in the water purification industry are made of PVC and reinforced glass fibers.

The composite filter column covers dark blue

The shape of the filter column is cylindrical, usually light blue, dark blue, or black. The size of the filter column is very diverse, in household water filtration; the Composite filter column size 1054 is most common. We can learn more about composite materials and how to read the parameters of disk filter columns here.

Composite water filter column control valve

The function of the valve is common to rinse the filter column when newly installed, backwash to clean the filter material. In terms of function, valves come into types: in-out valve, 3-way valve, 5-way valve, butterfly valve.

In terms of operation, the control comes into two types: automatic and semi-automatic and the functions are the same, the automatic valve must use a control cabinet. Moreover, the in-out valve is the most basic type of valve, connected manually, with only 2 inlets and outlets.

Role of disk filter in out valves

 

Disk filter here is common to create a discharge line, must be connected manually. Today, the In-out valve is almost not common because of its inconvenience and complexity in operation. Moreover, the way valve is here. It includes 3 water lines: inlet water, clean water, and wastewater.

Controlled by a manual or automatic lever for auto valve, rinsing time is usually 10-30 minutes (for family-scale filter columns). This is the most widely common valve type today. A 5-way valve is like a 3-way valve, but with the additional function of suction and discharge of reconstituted solution. And, often common in water softening filters columns, ion exchange, DI.

Applications of disk filter valves

Butterfly valves are common in very large capacity filter columns in disk filters. These are often common in industrial systems.

  1. First and foremost, 3-way valve
  2. Secondly, auto valve
  3. Lastly, 5 gate valves

The selection of the valve depends on your requirement. Generally, we select the number of valves according to our industrial needs.

The water filter material in the composite water filter column

Any Composite water filter column has a bottom layer consisting of supporting gravel and quartz sand, the rest is a specialized water filter material for each different function and water source. Some popular water filter materials are good to mention. These include

  1. First, like activated carbon
  2. Second, ion exchange material (resin)
  3. Also, manganese oxide sand
  4. Lastly, pH raising materials.

Why 2 layers are needed in the disk filter?

In a family-scale disk filter column (1054) in addition to the sand and gravel layer, we often add 2 layers of specialized water filter materials. Also, the thicker the layer of material, the longer the contact time for the material to treat the water, thus providing higher efficiency. The column has a 1-layer specialized water filter.
Disk Filter 2021

5 main functions of disk filter

See more Functions of filter materials to suit each water source here.

1-Piping system of Composite water filter column

The piping system inside the Composite water filter column includes a clean water pipe (with a length equal to the height of the column) responsible for conducting water after passing through the layers of material out of the column. More importantly, the upper and lower filters help prevent material from spilling inside the clean water pipe

2-Industrial RO system

Generation systems using industry composite filtration column (disk filter). In addition, usually the larger the filter column, the larger the pipe cross-section common will be. When assembling external pipes, pay attention to use joints to facilitate repair of materials later.

The filter core structure of a basic direct-drinking water purifier consists of 3 main parts: the coarse filter core system (pre-filter core), the fine filter core/membrane system (the main core of the machine). And the functional core system. capacity, core mineral supplement.

3-Core T33; disk filter

The Disk filter element is mostly installed right after the core/fine filter of the machine (after the RO membrane, UF, Aragon core ...). The main use of the disk filter core is to taste the water, making it easier to drink, because most filtered water after fine filtration often has a horizontal taste.

The composition of the core T33 is quite diverse, mostly from activated carbon for flavoring, with added minerals, some cores are also made from small-grained mineral rocks. Lastly, in the multi-core system, the function is always having T33 cores.

4-Mineral supplement core (Mineral core)

The main function of the Mineral filter core is to add minerals to the output water. The composition of the Mineral supplement core is ceramic balls impregnated with minerals, in some places called medical stones.

The minerals in the disk filter are usually Calcium, Magnesium, Potassium..., ceramic particles are usually 0.5~1.5cm in diameter, the shape is usually round or polygonal (looks like stones). Above all, water purifiers that use mineral cores often have a very specific taste.

5-pH Lifting Core (Alkaline Core) and disk filter

For low pH water sources, a pH lift core is indispensable. As the name suggests, the main use of the core is to raise the pH of the water.

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